The solution of innovation

Dieffenbacher is built for company of Manz of German Sauertand area removed a multitask class enters transfer matic of strike out form, investment moves and already satisfied the most slashing technology requirement now. Dieffenbacher is the systematic supplier of modern figuration transfer matic, offer for the user " single source, everything needed is ready " solution. The solution of innovation and satisfactory sexual price are compared, it is Manz company choice Dieffenbacher safeguards his to compete the payoff of lead position. Dieffenbacher solution is: Below the control that controls a system in intelligent transfer matic, from send expect strike out form and spare parts transport, all working procedure be in harmony are an organic whole. This transfer matic basically uses multitask class receives a standard, treatment commercial vehicle makes what what need play difficult part. Graph 1: Impress multitask class takes punch this multitask class has integral type construction and 360 X 1400 into punching machine (Mm) effective bed face. Compressor ability 8000 KN, can use at plate makings figuration. Pressure is offerred by 3 oil cylinder, oil cylinder conjugate controls a system to choose automatically by compressor, because of the pressure that figuration process place needs different. "The changeover that divide a pace " (graph 2) means: Figuration part can play in speed of 70~370mm/s to load and the requirement that reduce pressure demand, this means moves the effective output function of the line to produce immediate effect to rectifying each. Use short stroke (complete stroke and figuration stroke) when machining a spare parts, also can choose a special mode of operation, make compressor can achieve rapidder stroke rate. Graph 2: Cent pace is changed in multitask in machining a process, each operations undertake continuously, the figuration that completes a part gradually, cut the working procedure such as edge and punching. Each labour slide block pressure is different, and the likelihood uses force in the different time inside slide block journey. Accordingly, slide block must have a parallel stop mechanism, use here active maintain a system (graph 3) , it uses lathe bed 4 oil cylinder all around prop up slide block. When compressor moves with splitting speed, to avoid to waste time, parallel stops move oil cylinder to be quickened beforehand, connect smoothly with whole system. Close in compressor in the process, these reach the action of the slide block that prop up since oil cylinder, and because figuration force is prejudicial,can offset and the slide block that pose tilts. In addition, cut concussion to reduce, this orgnaization still brought into damp function, this improves spare parts quality not only, and special conduce to lengthen fall the service life of makings stage, because pressure of lower mould susceptive was reduced. Graph 3: Slide block parallel stops move complete figuration process for correct ground, mat of drawing hydraulic pressure must be inside limits of pressure of 10 ~ 1000 KN adjustable. For this, same need chooses different oil cylinder mate. In punch operation, can have sufficient reason only the first sunken model effective to mat of hydraulic pressure drawing, the prejudicial load that produces because of pressure should not rely on a mould to try correctional, like be the same as slide block however, use parallel stop mechanism. Such, will never because of oversight compensation is sold and mix to the machine tool / or the mould causes damage. The school of open a book to read that comes from factory of machine tool of Arku of German southwest ministry makes the same score transfer matic (graph 4a+b) , use reliable ground to provide board material. Can bear the weight of the open a book to read of 5 tons of coiled strip sends makings / length of school even wire is not worth 5 meters. Send makings system to use such fashion design: Once be in what existing coiled strip starts on Control Panel to move,send a movement, uncoiler from the machine tool in front store the coiled strip that additional hank of makings area collect prepares. This means open a book / send makings / the coiled strip width that school even wire can set need, the position that makes coiled strip keeps accurate and do not need any blow mould bottom, handlers also need not enter dangerous area. Roller wearing can break up up on, make the initiative end of coiled strip sends very quickly send makings / school equal opportunity. Can shorten so change a time, there is metabolic circumstance to fall in coiled strip especially. Pack up school smooth orgnaization, can clean whole Ping Gun quickly conveniently. Graph 4a: School of open a book to read makes the same score line attempt 4b: Multitask displacement sends system and school of its Arku open a book to read even wire open a book / new generation of school even wire and Synchron Quick 3 axes move send a system (graph 5) form a complete set, this system comes from the company of ASA Automation Und Steuerungsanlagen of Dieffenbacher subordinate. Weight is a crucial factor of dynamic process. Compare with vintage structure photograph, because use steel reasonably replace bearing aluminous, make move load to reduce 40% become a possibility. Additional, undertook redesigning to the main part propping up of pincers orgnaization, decreasing heavy 60kg above thereby while improvement is rigid. Accordingly, in same drive next acceleration had power to rise significantly, produce rapidder athletic series then. Graph 5: Displacement of Synchron Quick multitask sends a system this system the design is fluent, distribution is equitable, offerred sufficient maintenance to reserve for all components space. Every module is created with common standard industry element. Modular the structure makes each unit can press different function classification to try to combine, book the task in order to get used to what multitask displacement sends a system. For example, two pincers axis contains alone actuating device, that is to say, move it is OK to send slideway each other close alone and open. In the meantime, also can use pinchcock pincers, and although the mould prejudicial installation is on punching machine mesa, also can realize automation to send makings. New-style ASA moves send slideway connection implement already simple cheap, can make slideway changes not only semi-automatic change, and can (use auxiliary tool) full automatic change. Signal is deferent use system of modern bus line, reduced contact amount. New-style slideway connection implement still retained original ASA link implement contain spring flexible the advantage of clamp device. Accordingly, avoid to use the connection that adjusts means to fall to destroy slideway because of colliding in the hand. However, the most outstanding characteristic is to move the athletic order that sends system and compressor slide block is shirt-sleeve and consistent. Use " electronic axis " to multitask displacement punching machine sending form undertakes synchronism, it is current first-rate punch process. Because hydraulic press offers agile athletic array, foregoing craft levels and " each other is started jump line " about, use namely " each other is started jump line " make compressor is mixed move the motion that sends a system can achieve synchronism. Since such, must consider to increase safe abundant to spend, its are with high handling time prevents for cost the machine damages as a result. With the parent company (in Eppingen) the control principle that develops jointly (graph 6) it is an implementation move the successful approach that sends motion and slide block motion complete synchronism. Compressor and move send controller unifinication, do not need any safe abundant to spend, although safe abundant spends in the final analysis,be beneficial to productivity. Graph 6: The result that the factory dominates a system to control a department integratedly to unite an unexpected is: Operation personnel and safeguard personnel to be mixed in compressor move all sending a department has unified user interface on common console. The component of as strong as Dieffenbacher line ball is same, even wire of school of open a book to read also is brought into visual system, form perfect overall concept. Accordingly, all parts that manufacturing process involves under centrally monitoring. If malfunction, include to be in in maintaining a course remotely, can use all systematic information, search breakdown quickly and take likely step. CNC Milling