When machining large part, metallic cutting function basically depends on the process capability of an use cutting tool. Following check study pointed out how to use intelligent deep Kong Zuan to improve productivity and efficiency significantly. The stuff that has 210t early greatly everyday waits to handle, and the finished product of final production is as high as 125t, what here shows with respect to enough with two numbers metallic cutting is measured only is giant. These metallic figuration and cutting application are odd weight is as high as 200kg~27t. All these treatment are finished by skill of company of Br ü Ck Ensheim. Be in before long in the future, they also enough production of aux will be able to is weak an exceeding that weight is close to 50t is large spare parts. Odd weight is as high as machinery of 50tBr ü Ck Ensheim to produce manager Mr Karl-Heinz Schneider to say: "Current, we can produce the annulus that hefts 27t, diameter to be 1600mm for 5600mm, height, flange and special type forging, the complete treatment of the spare parts is involved in this. Exceed cutting tool of large part machine tool through assembling new-style 8000t forging press and installation, we will be OK production is weak a weight is adjacent 6300mm of 50t, diameter and / or the spare parts of length 8000mm. What be engaged in all the time as a result of us is burden treatment, the cutting tool with such urgent very efficient need. For this, we ask cutting tool partner uses up his to be able to provide first-rate cutting tool again and again (graph 1) . The rate that our burden machines large part is rapidder, can more economic ground runs bed of costly large scale computer. In addition, still conduce to us retaining tall competition ability in global market. This is the latent capacity that we hold to for a long time to check all likelihoods, pay all reasons at the action quickly the location as far as possible. " deep Kong Zuan of graph 1 ISCAR -- intelligence changes deep Kong Zuan to cut cutting tool getting cut the work that grows again greatly again, when the work that uses in marine project or energy production for example, they are so do. In this particular case, mr Karl-Heinz Schneider and J? Mr Rg Kreutz basically is in charge of what machinery produces a field getting cut and turning works, they are searching a kind practical and safe solution, in an attempt to rises to be carried out on drilling machine of special type deep aperture get the efficiency that cuts working procedure. To find first-rate partner, we and many potential tool supplier develop a contact, this includes to be in the company of partner ISCAR Germany with groove turning and milling field lasting concern among them. Not long ago, ISCAR take-overed a deep Kong Zuan cuts cutting tool to produce business, had this piece of trump card, it has an opportunity to reveal modular the innovation sex system of respect of deep Kong Zuan and prove through the test its are efficient (graph 2) . Graph the broach of ISCAR deep aperture in extension bar of drilling machine of 2 deep aperture, be being used at large part to machine Nextpage to achieve new deep Kong Zuan to cut quality Mr Johannes Pfister is ISCAR gets the product expert that cuts a field, he is specific explained modular the advantage of system of deep Kong Zuan: "Deep Kong Zuan is cut be based on single pipe and double-barreled to get a system. The system is gotten in single pipe in, between broach of cooling current classics and exploitation aperture, discharge bits through getting a pipe, use these cutting tool on special type machine tool normally. And in double-barreled getting system, inner tube of cooling current classics and outside between the canal, discharge bits through inner tube, this system agrees with in large go up with more stable lathe or milling machine use (graph 3) . Company of Br ü Ck has an efficient BTA deep aperture drilling machine (single pipe gets a system) . We are mixed in diametical 90mm, 180mm, 195mm 205mm, and cut deep system of DSD-EC deep Kong Zuan is used in the application that is as high as 2000mm. Code DSD-EC assembles by cutting tool system and come: D=deep (deep aperture) , s=single-tube System (single pipe gets a system) , e=4 Start External Thread (the 4 whorl outside the head) , c=cartridge System (the knife blocks a system) . Need to adopt 4 bit that are used at diametical 90mm, 170mm, 195mm and 205mm and dislocation knife card and guide only, can raise treatment diameter to be mixed to 95mm, 175mm, 200mm 210mm. Such, can cover broader diametical range, and need not buy more cutting tool. " fair driller of graph 3 ISCAR Germany cuts product expert Mr Johannes Pfister (left) discussing with applied engineer Mr Johannes Hofmann modular the benefit of system of ISCAR deep Kong Zuan and its application limits but, must make the metallic cutting expert of company of Br ü Ck modular to this kind above all what deep aperture gets is efficient hold hope with craft security. Accordingly, had all sorts of tests to be based on the broach of diametical 80mm. ISCAR deep Kong Zuan cuts the character with the most notable cutting tool is: A few razor blade and minority slideway can enclothe all sorts of deep aperture broach namely, reduced cutting tool inventory significantly thereby. Finally, the experts of company of Br ü Ck get test cutting tool to this kind of deep aperture complete be convinced. The deep Kong Zuan that what after replacing original misgive enthusiasticly to follow, undertake is reality of press close to cuts a test, use the 90mm that still using so far to get namely cut cutting tool. After the process capability that here cutting tool also proved its are outstanding, they bought a diameter to cut cutting tool for the deep Kong Zuan of 170mm, 195mm and 205mm instantly. Await treatment data according to what differ (like ST 52, 1.
4301, 34 CrNiMo6 and 42 Cr-NiMoV4) , in adjustable the knife assembles corresponding razor blade on card. Below a lot of circumstances, these cutting tool can general, because this need not undertake trival bit dislocation. "ISCAR deep aperture gets cutting tool to machined a system to provide a lot of critical benefit for us, involve each aspects among them. On one hand, deep Kong Zuan cuts efficiency tall, we cut a complete craft not only (rough machining is gotten cut and boring) , and still saved with hereat craft and the cutting tool that pack clip and dislocation. Through will inside the special slot form of round razor blade and installation are in razor blade of triangular T form is united in wedlock with very efficient way (graph 4) , we can make deep aperture gets cut handling time halve. Be in a long time ago, we already gave up a variety of original misgive. Now, our cutting speed can achieve 80~90m/min, such opening that we need 30min to be able to produce a 1000mm only. On the other hand, with compare before, we need fewer deep Kong Zuan to cut cutting tool, and want the bit measurement with different minority and kind only can satisfy all sorts of treatment requirements. Come so, the cutting tool that reduced us significantly is machined and run cost, " J? Mr Rg Kreutz is elaborated. Graph 4 modular broach of 3 of system of ISCAR deep Kong Zuan deep aperture, match stock razor blade to get stuck with the knife, but razor blade of the circle inside crossing-over type slideway, special type and razor blade of triangular T form CNC Milling